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Robots for sprue picking, part take-out and insert loading

Three-axis traverse beam robots for straightforward take-out, multi-axis articulated robots when the pick is not straight down. Take-out robots from 50 to 1600 T, integrated with your machines rather than bolted on afterwards.

50 – 1600 T Traverse beam & articulated Sprue pick & take-out Insert loading & stacking
Injection molding take-out robot handling parts on the machine, integrated with the mould
Take-out robot integrated at the machine. Integration quality decides whether the cell actually runs unattended.
01

Which robot suits the job

The cheapest option that does the task properly

Most people start by asking for the most capable robot. The better question is what the task actually requires — an articulated robot doing simple drop take-out costs more and achieves no more.

TYPE 01

Three-axis traverse beam robot

Moves along a beam spanning the machine and places the part directly below the mould. Simple, fast and considerably cheaper than an articulated arm.

  • Suits: top-loading, drop and simple pick-and-place tasks
  • Typical parts: containers, caps, buckets, crates, simple housings
  • Advantage: fastest cycle of the two types, lowest cost, easiest to maintain
  • Limit: the part must be placeable directly below the mould
TYPE 02

Multi-axis articulated robot

A jointed arm with several axes of movement, so it can reach into the mould, handle inserts, pick from a conveyor and stack elsewhere — all in one program.

  • Suits: insert loading, multi-place pick-and-place, packing and stacking, trimming
  • Typical parts: assemblies needing inserts, long or awkward parts, parts placed into boxes
  • Advantage: one robot replaces several manual steps and one operator
  • Limit: higher cost and a larger footprint — needs justification
Not sure which you need? Send us the part, the machine tonnage and where the part has to end up — whether that is a conveyor, a box, or a rack. We will recommend the simpler option if it will do the job, and say so if it will not.
02

Take-out robot range

Matched to machine clamping force

Robot sizing follows the machine, not the other way round. A larger machine needs longer reach and higher payload. These are the ranges we supply.

Machine tonnageRobot typeTypical payloadApplication
50 – 150 TTraverse beamup to ~1.5 kgSmall housings, caps, laboratory parts, thin-wall packaging
200 – 400 TTraverse beamup to ~3 kgHousehold parts, containers, buckets, thin-wall tubs
500 – 800 TTraverse beam or 5-axisup to ~8 kgCrates, boxes, appliance parts, larger containers
900 – 1300 T5-axis / 6-axis articulatedup to ~20 kgAutomotive interior, large housings, insert loading
1400 – 1600 T6-axis articulatedup to ~40 kgLarge automotive, heavy duty, combined pick and place

Sizing note: payload figures are nominal and must be checked against the part weight, the reach distance and the gripper. A heavy gripper reduces the effective payload. Send the part weight and the reach distance and we will confirm the model rather than guess from tonnage alone.

03

What automation actually buys you

And where it does not pay off

Two different things are often confused when people evaluate robots: removing an operator from the task, and removing the cycle time limit that the operator imposes. The second is usually worth more — and it is the one most people underestimate.

Three realistic gains

Cycle time comes down Manual take-out is usually the reason a cycle cannot be shortened — the operator needs time to open, take, and close. Once the machine can eject and the robot can clear it in a fixed time, the cycle is set by cooling rather than by labour. Often the single largest gain available.
Consistency improves A robot places every part at the same position and orientation, every cycle. Some of the dimensional variation on a manual line comes from placement and packing, and removing it removes that source of variation.
Operators are redeployed The realistic gain is rarely "one fewer operator" alone. It is usually fewer operators on a repetitive task, more attention available for setup and quality, and a cell that can run unattended through breaks.
Where it does not pay off: very low volume with frequent changeovers, very heavy or awkward parts where the gripper becomes the limiting factor, or a task that needs human judgement at every cycle. In those cases a well-designed manual station with good fixtures can be cheaper and more flexible than a robot. We will tell you when that is your situation.
04

Integration, not just delivery

What decides whether the cell actually runs unattended
1

Part and layout review

Part weight, shape, how it is currently taken out, where it needs to go, and what the surrounding layout looks like. This determines the model.

2

Gripper selection

The gripper decides whether the part survives handling. Vacuum, soft-grip or mechanical, chosen against the part surface and weight — not just the size.

3

Machine integration

Safety wiring, ejector position signals and handshake with the machine control, so the robot and the mould cycle stay synchronised.

4

Trial run and training

Programming on your mould and your parts, cycle time measured against your current setup, and operators trained to change gripper settings safely.

Our commitments

The robot is sized against your part weight and reach distance, not rounded up to the next model to make the number look better. The gripper is specified for your part surface rather than supplied as a default. We will tell you if a traverse beam robot will do the job instead of an articulated arm. If you need vision inspection alongside the robot, tell us at the same time so the layout accounts for both from the start rather than being retrofitted awkwardly later. Third-party inspection is available on request.

Send the part and your layout

Tell us the machine tonnage, the part weight and where the part needs to go. We will recommend the robot type and model — and say so if manual handling is the better answer.

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